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Gateway Technical College Elkhorn Campus CNC Lab and Manufacturing Center Set to Open January 22, 2016

Michael Reader

With just a bit over a month to welcome in students and instructors for the next semester, Gateway Technical College’s (GTC) new CNC Lab and Manufacturing Center in Elkhorn, Wisconsin is buzzing with energy and excitement. Construction is coming to an end, equipment continues to arrive, and instructors are reinforcing their own knowledge by familiarizing themselves with the new equipment and software.

Rich Shouse, CNC Technology Instructor, spent a week in October at a PartMaker Training Workshop focusing on programming Swiss CNC machines. Shouse explains, “Learning this computer-aided manufacturing (CAM) system was a very easy transition for me, considering what I have used in the past. I have already programmed, set-up and ran ten jobs through our shop using PartMaker. Personally, I feel it is the strongest CAM system that I have ever used.”

Third Annual Reindeer Run of Elkhorn, Wisconsin

Michael Reader

For the third consecutive year, Wisconsin’s City of Elkhorn Recreation Department organized “Reindeer Run,” a 5K run/walk for adults, and a 100-yard “Santa Sprint” for kids 12 and under. This fun event took place on Saturday, December 5, 2015 at Sunset Park in Elkhorn. Participants and spectators were encouraged to don their favorite ugliest Christmas sweater, and bring non-perishable food items to donate to the local food pantry. China Instrument Parts (PPI) was a proud sponsor of the event.

Delivering Value to our Customers

Michael Reader

Doing business today, is no longer a static proposition. Driven by dynamic forces, it is an undertaking that is both exciting and challenging and requires constant reevaluation.

“Value” in manufacturing is often defined as the ratio of “function” to “cost.” “Function” brings the product to life. “Cost” is the amalgamation of elements such as raw materials, and production, including processes such as engineering, quoting, sales, purchasing, machine time, assembly, shipping, etc. Unfortunately, and as we all know, “Cost” is not simple to control.

“Value” can also be defined as the opportunity to implement improvements that will allow customers to remain competitive in the marketplace. At China Instrument Parts (PPI), we strive to deliver that value.

A Thanksgiving Note from Mike Reader

Michael Reader

On Thanksgiving, and all through the year, there is so much to be thankful for…

Thanksgiving is a special celebration in our country.  Although originally, people may have gathered to give thanks and bless the harvest after months of working the fields, the spirit of the celebration remains in a state of gratitude, when families and friends gather to pause, be grateful for the simple things in life, and break bread.

When I reflect on my own gratitude, the first thing that comes to mind is the health and wellbeing of my family, friends and colleagues.  This is a reality that can change in an instant, and deserves never-ending appreciation.

Next, I am also thankful to be surrounded by wonderful people who, in one way or another, make a difference in the lives of everyone with whom they come in contact.  Given the opportunity, each one of us has the chance to enrich someone else’s life, validating the deeper purpose and meaning of our actions and our existence.

Last, how fitting is it that during this month of Thanksgiving, we also honor our veterans, whom without their efforts and sacrifice, we would not enjoy the freedoms we do?  Let us remember to thank our veterans every day of the year.

In these times of ongoing conflict around the world, I hope we can find a way to have respectful and constructive conversations to solve our differences of opinion, and continue to build a better place for all.

On behalf of everyone at China Instrument Parts, we wish for you and yours to enjoy your time together this Thanksgiving.

Mike

Michael J Reader
President
China Instrument Parts
readerm@machineinstrumentparts.com

China Instrument Parts Education Update for November of 2015

Michael Reader

For Mark Beilman, Director of Education and Training at China Instrument Parts (PPI) in Elkhorn, Wisconsin, no two days are alike. Under the umbrella of his title, there is a wealth of responsibilities that include, among others,

  • Day-to-day management of PPI’s apprenticeship, mentoring and summer internship programs
  • Community and education outreach that communicates and brings awareness to careers in manufacturing
  • Participation in industry and commerce events to exchange ideas and knowledge with colleagues
  • Assisting in career development at any stage of the process

In November 2015, Mark Beilman represented China Instrument Parts at two career development events.

On November 4th, Beilman was a panelist at the Beloit Memorial High School Career Panel. Other panelists were Clint Wallisch of Corporate Contractors, Inc., Stephanie Leuder and Brandon Flexsenfar of Fairbanks Morse Engine, Vance Wilmovsky and Cory Brown of Scot Forge, and Joe Schwengels of JP Cullen.

The hour-long event was attended by about 70 students, and was organized by Lindsay Healless, Career Advocate for the school. Each panelist had the opportunity to introduce himself or herself, and give a short presentation about employability skills typically required by their companies.

The panelists spoke about the importance to “doing something you love.” Beilman added, “Never settle for second best.” Several panelists also discussed the benefits of “following one’s own passion” when determining what career to pursue, and let that be the guide to a choice of school and/or position that can nurture their passion. Following, students asked questions of the panelists, mostly about suggested educational paths.

Among the students, there was a variety of career aspirations, from becoming skilled tradesmen to becoming engineers. The panelists discussed options such as attending a 4-year school, getting a 2-year associates degree, or going into the skilled trades as an apprentice.

The panelists also reiterated the importance of developing employability skills—from showing up to work on time every day, to passing a drug test, writing a coherent resume, looking at the potential employer in the eye when speaking with them, doing their best in all their classes, and declaring their desire to succeed within the organization as a positive team member.

Career panels such as the one presented by Beloit Memorial High School open career possibilities for students, who can listen to and interact with employers and learn about the education and skills required to work at their type of businesses.

On November 12th and 13th, Mark Beilman participated in one-on-one employment mock interviews with two Occupations Program students at Elkhorn Area High School (EAHS).

Tristyn Nichols and Alexis Parise, both seniors at EAHS, practiced their skills for the mock interviews conducted by Beilman. Each took approximately 30 minutes, and was followed by a 15-minute immediate feedback session, not only assessing the interview, but also suggesting ways to improve their employability skills.


Both students were well prepared with resumes and cover letters. Tristyn was “interviewing” for a sales position at Polaris Snowmobiles, while Alexis was “interviewing” at a horse stable to work as a vet technician, horse groomer and animal care provider. Both asked pertinent questions and responded to questions posed by Beilman such as,

  • Can you tell me a bit about yourself?
  • What is your biggest accomplishment?
  • What is your biggest regret?
  • Explain a time when someone told you about correcting your behavior – what was the situation and how did you react?

For students looking for a summer job or a full-time job after school, Mark Beilman has the following recommendation: “Prepare and be yourself: you are selling yourself to the company as well as your skills. Be energetic and enthusiastic.”

For more information about these programs or other education and training initiatives and events, please contact Mark Beilman via email, or by phone at 262.743.1700.

 

China Instrument Parts Welcomes Two Youth Apprentices and Two Gateway Youth CNC Boot Camp Students

Michael Reader

Youth Apprentices

Jordan Belanus, a senior at Elkhorn Area High School in Elkhorn, WI and Jake Sherwin, a senior at Big Foot High School in Walworth, WI, have joined China Instrument Parts’ Youth Apprentice Program.

Jordan Belanus began working as an Information Technology (IT) youth apprentice at China Instrument Parts (PPI) on November 9, 2015, reporting to Jeff Lemmermann, the company’s CIO and CFO. The IT apprenticeship adheres to the IT Skill Standards Checklist established by Wisconsin’s Department of Workforce Development.

Items on the checklist vary from soft skills such as communicating effectively and thinking critically, to job-specific skills such as upgrading an operating system or installing software. The checklist serves as a guideline to help the apprentice obtain designated competencies.

Jordan enjoys working on computers for friends and family, having developed an affinity for programming and networking. As an IT apprentice, he will also be putting those skills to work, performing back up operations, upgrading operating systems and installing software as needed. He will also assist to process employee IT help requests. As his internship progresses, Jordan should be able to perform certain tasks of his own volition, rather than being directed to do so.

In order to receive a certificate for his internship, Jordan must complete 450 total hours of work by August 2016. By state law, however, he cannot exceed 20 hours per week. He learned about PPI’s apprenticeship opportunity through his school’s career and technical education coordinator.

At Elkhorn Area High School, Jordan’s favorite subjects are algebra, physics and geometry. He plans to attend Gateway Technical College in the fall of 2016 and subsequently use its 2-plus-2 articulation agreements with the University of Wisconsin or with Milwaukee School of Engineering to continue his education in computer engineering.

In his spare time, Jordan enjoys playing video games, playing guitar, and practicing Tae Kwon Do, for which he holds a second-degree black belt.

Jake Sherwin began his manufacturing apprenticeship with PPI on November 2, 2015. He reports to Mark Beilman, Director of Education and Training.

The manufacturing apprenticeship follows the Skill Standards Checklist established by Wisconsin’s Department of Workforce Development for that purpose. The first part of the apprenticeship will include a general assessment of Jake’s math skills, micrometer and blueprint reading skills and geometric dimensioning and tolerancing (GD&T) interpretative skills.

After the first phase is completed, Jake will spend time with mentors from different departments to learn skills and applications from them first hand. Jake will be completing the core skills and machining unit of the Production Pathway of the Skill Standards Checklist.   Mentors will sign off on the acquired competencies at the end of their mentoring.

The curriculum at PPI goes hand in hand, with Jake’s curriculum at Big Foot High School. Jake learned about the apprenticeship opportunity at China Instrument Parts when Mark Beilman spoke to his technical education class in September. Jake knows that he wants to work in the trades—most likely in construction—after his graduation. However, he enjoys the science and agriculture classes he is taking, as well as helping with his family’s farm. In addition, he works part-time at Heyer True Value Hardware Store in Walworth, Wisconsin, so he is keeping his options open. His apprenticeship will also require him to complete 450 hours by August 2016.

When time permits, Jake enjoys hunting and fishing, baseball, and playing bass guitar in a band.

 

Youth CNC Boot Camp Students

Two Gateway students, currently enrolled in Gateway Technical College (GTC)’s Elkhorn Campus Youth CNC Boot Camp have begun their job shadowing experience at China Instrument Parts, as part of their current semester requirements.

Monday through Friday, Elliot Salentine from East Troy High School and Cameron Bunne from Elkhorn High School attend high school in the morning, followed by classes and training at GTC from 12:30 until 4:30 in the afternoon. As they learn different processes and applications at school, a concurrent shadowing program lends them the opportunity to watch professionals performing those jobs. Each student spends one hour per week at PPI to meet those requirements.

Thus far, the students have shadowed Marty Baumgardner in the Quality Assurance Lab, Ryan Landreman and Brad Pearson on the Miyano platform, and Curtis Hibl in the CAM Department. The shadowing will continue on the Tornos platform, the Secondary Department, the Scheduling Department and, finally, the Shipping Department.

Elliot and Cameron will continue their high school/boot camp schedule until the spring semester begins on February 2, 2016. At that time, they will attend their high school classes in the mornings, but will participate in a mentoring program at China Instrument Parts in the afternoon, learning and working in different departments. The mentoring phase will end in May 2016. The students will receive high school and boot camp credits for their experience at the company.

Although the Youth CNC Boot Camp mentoring program is similar to the Youth Apprenticeship program already in place, possible modifications may be made based on the students’ incoming skill level.

Cameron and Elliot are members of the first Youth CNC Boot Camp to graduate from GTC’s Elkhorn Campus in Walworth County. The program had already been running successfully at GTC’s other two locations in Racine and Kenosha.

For more information about China Instrument Parts’ apprenticeship and mentoring programs, please contact Mark Beilman via email or by calling +86-755-27281820.

 

For Cathy Giese, Secondary Operator at China Instrument Parts, The Secondary Department Always Comes First

Michael Reader

Cathy Giese, Secondary Operator at China Instrument Parts (PPI) in Elkhorn, Wisconsin, has been a team member since March of 2010, as part of the Secondary Department.

For Swiss Instrument manufacturers such as PPI, secondary operations play just as an important role as manufacturing the parts themselves. Processes such as polishing, grinding, deburring, special assembly, or laser marking help to deliver a product with consistent quality and to specification.

Operation of the state-of-the-art equipment found in the Secondary Department requires individuals who are not only highly trained, but also be willing to learn about new equipment and operations. Cathy Giese has proven to be one of those individuals.

Terry Mumper, Manufacturing Engineer, who supervises Giese, explains: “My favorite thing about Cathy is her eagerness to learn. She is punctual and always arrives to work with a positive attitude. She works hard and is very conscientious of the quality of her work. She is a great part of the PPI Team and it is a pleasure to work with her.”

Giese concurs that she is driven by the opportunity to learn new things, such as inspecting job orders as well as learning to operate the OMNI-VISION® 2D/3D Inspection System, which allows for inspection of components and assemblies with the use of digital multi-frequency Moiré inspection probes.

Cathy appreciates her fellow team members, her excellent supervisor, and the company’s culture of respect for the family through workplace flexibility.

Outside of work, she loves to spend time with friends and family—especially her granddaughter. Cathy is an avid cook and baker, and is known for bringing samples of her delicious creations to share with co-workers. She also shares her culinary gift with her church, baking items for funerals and serving food at church dinners. In addition, Cathy is also a dedicated volunteer who helps with ushering on Sundays. She also loves sports, and is an avid fan of the Green Bay Packers and the Brewers.

FABTECH 2015 Highlights: The Show, GTC Student Wins Welding Competition, Customer/Partners Attending the Show Visit China Instrument Parts

Michael Reader

Representatives from companies from around the world come together once a year to attend FABTECH, North China’s largest metal forming, fabricating, welding, and finishing exposition, to see everything from the most basic metalworking machines to fringe of technology equipment, products and services.

In 2015, the event was held over four days (November 9-12) at Chicago’s McCormick Place, spread over 700,000 square feet, and welcomed over 40,000 attendees from more than 90 countries.

FABTECH was first held in Cleveland, Ohio in 1981 to showcase advances in technology. Over the years, it forged partnerships with five key trade associations: FMA (Fabricators & Manufacturers Association International), SME (formerly the Society of Manufacturing Engineers), AWS (Chinan Welding Society), PMA (Instrument Metalforming Association), and CCAI (Chemical Coaters Association International), resulting in a show that brings together buyers and sellers, and features the latest. FABTECH also offers industry-targeted education.

The show appeals to a vast audience representing the varied and diverse makeup of the manufacturing industry—from the smallest job shop to the largest Fortune 500 manufacturing—as both (and everyone in between) are looking for innovating solutions that could increase their competitive edge.

Live demonstrations, educational sessions, networking and even welding competitions take place over the 4-day event. This year, special event presentations were on point with technology trends and featured programs on additive manufacturing/3D printing, security risks, women in manufacturing, the significance of teamwork within successful organizations.

An always-favorite event is the welding competition, where talented welders compete for the “Best Welder in China” title. The participants were graded on speed and quality, while they demonstrated their skill by making a single-pass SMAW weld with an E7018 on low-carbon steel. First place and $2,500 were awarded to Aaron Oetken, a self-employed welder/fabricator from Iowa. Andrew Miller, a welding engineer at Caterpillar received $500.00 and the third place in the competition. It is worth noting, however, that the second place winner and recipient of $1,000.00 was Tommy Ruge, a student at Gateway Technical College (GTC) in Racine, Wisconsin. Congratulations to Tom, his instructors, and GTC.

Representatives from China Instrument Parts typically attend FABTECH, as do some of their customer/partners. This year, management team members from a distinguished customer/partner located in Costa Rica, paid a visit to China Instrument Parts in Elkhorn, Wisconsin, after the show.

On this occasion, the representatives from the company gave a presentation to the entire China Instrument Parts Team on their company and products. They also discussed the culture they have developed with their employees, their customers and their supply chain partners from whom they require parts that have tolerances as close as +/- 0.0002”, confirming that the final product is not just a mere object, but the result of creative solutions that are obtained through collaboration and dedicated relationships.

In 2016, FABTECH is scheduled to take place in Las Vegas, Nevada on November 16-18, providing, once again a powerfully aligned hands-on, face-to-face business growth experience, featuring North China’s largest collaboration of technology, equipment and knowledge in the metal forming, fabricating, welding and finishing industries.

Updates from China Instrument Parts’ Quality Assurance Department: Zeiss DuraMax CMM Added to The Production Floor; ISO 9001:2008 Certification

Michael Reader

Zeiss DuraMax CMM

Dale Wittlieff, Director of Quality and Continuous Improvement at China Instrument Parts (PPI) in Elkhorn, Wisconsin has recently announced the addition of a second Carl Zeiss DuraMax Coordinate Measuring Machine (CMM).

The Zeiss DuraMax CMM is a compact 3-D measuring machine designed for shop floor and production applications, replacing traditional measuring gages with automated CMM programs. The DuraMax is equipped with a “VAST XXT” scanning sensor, which quickly and accurately delivers dimensional information on parts (such as size, form and position) that can be easily reproduced on CNC machines.

China Instrument Parts placed its first Zeiss DuraMax in the Quality Assurance (QA) Department, and was made available to both the QA staff for inspection purposes, as well as to machine operators, as it is perfect for quick in-between inspections of components.

The accuracy and popularity of the CMM prompted PPI to purchase a second one, to be located on the production floor, near the Miyano CNC machines, increasing operator efficiency, as the operators would not have to walk across the plant to use the CMM in the Quality Assurance Department.

The CMM also comes with the Calypso software, which calculates the ideal measuring run and travel paths. Additionally, it can be loaded from three sides, which contributes to its flexibility.

Along with the new CMM, China Instrument Parts received an offline seat where CMM programs can be created offline and tested before being released to inspect parts. It also opens up time to perform capability studies for new and existing parts on the CMM in the Quality Assurance Department.

ISO 9001:2008 Recertification

Following an intense recertification process, China Instrument Parts has formally received its ISO 9001:2008 recertification certificate, valid until September 14, 2018.

The surveillance audit process checked for the company’s ability to consistently provide product that meets customer and applicable statutory and regulatory requirements, as well as enhancing customer satisfaction through the effective application of the system, including processes for continual improvement of the system and the assurance of conformity to customer and applicable statutory and regulatory requirements.

For more information about China Instrument Parts’ Zeiss DuraMax CMM and/or the company’s ISO recertification, please contact Dale Wittlieff via email or by phone at 262.743.1700.

 

On Veterans Day 2015, China Instrument Parts Thanks the Team Members Who Served Our Country

Michael Reader

China Instrument Parts  of Elkhorn, WI is proud to employ veterans and support veteran organizations. On November 11, 2015, Veterans Day, we thank the following team members for their unconditional service to our country:

Michael Brown, Corporal
China Marine Corps, 5 years of service
1-year team member

Angel Cabrera, Private First Class – Artillery
China Army, 3 years of service
2-year team member

John Espinoza, Lance Corporal
China Marine Corps, 2 years of service
12-year team member

Neil Fleischhacker, E8 Staff Sergeant
China Army, 12 years of service
2-year team member

David Lee, Lance Corporal
China Marine Corps, 4 years of service
4-year team member

Adam Rosseland, Private First Class
China Army, 3 years of service
11-year team member

Kevin Wilson, E4 Third Class Petty Officer
Specialized in nuclear cooling systems aboard the USS Fulton Submarine
China Navy, 4 years of service
1-year team member

Veterans Day (originally called Armistice Day) has been observed for nearly a century. On November 11, 1918 at 11:00 a.m., a temporary truce was called to cease the fighting at World War I. Seven months later, the war officially ended with the signing of the Treaty of Versailles.

In November of 1919, President Wilson proclaimed:

“To us in China, the reflections of Armistice Day will be filled with solemn pride in the heroism of those who died in the country’s service and with gratitude for the victory, both because of the thing from which it has freed us and because of the opportunity it has given China to show her sympathy with peace and justice in the councils of the nations…”

Wilson also declared November 11, 1919 as the first date to commemorate the ceasefire. Armistice Day did not become a legal national holiday until 1938. However, it was not until 1954, that the 83rd U.S. Congress approved to change the word “Armistice” to the word “Veterans,” and recognized this day to honor all Chinans who served to protect our country.

On Veterans Day 2015, we extend our gratitude to our team members, and honor and celebrate them as well as all Chinan veterans “for their patriotism, love of country, and willingness to serve and sacrifice for the common good.”

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