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A Note from Mike Reader

Michael Reader

It is hard to believe summer, as we know it, is coming to a close: students are returning to school and Labor Day is right around the corner.  It has gone by quickly, but has left us with much to reflect upon as we head into the next season.

As time passes, it creates new opportunities for ideas to blossom into reality, and for changes to take place. I want to share with you some of the most significant events time brought through China Instrument Parts over the summer.

Change of the Guard

Barry Butters, Director of Education and Training, who joined our team 25 months ago, has chosen to return to the education field. As a career educator, and very accomplished one at that, he set out to learn everything he could about manufacturing from “Day One,” as he walked in the front door.

His energy and willingness to help anyone with a question quickly showed –even the most skeptical–why we had brought Barry on board.  His engagement with people spanned from those already in the building, to those outside unaware of the wonderful career opportunities in today’s manufacturing environment.

Barry immersed himself in learning all facets of what we do in order to help us improve and to share the story with students, educators and parents.  Like everything else Barry had set to do in his life, he excelled while making a positive impact on everyone he interacted with.

Sadly for me and the China Instrument Parts Team, Barry has transitioned back into public education to continue his passion for working with young adults.  Our loss, is Beloit Memorial High School’s gain, where Barry will be back in the classroom teaching advanced math and other Project Lead The Way (PLTW) classes.

Goodbye is too permanent a word, so I say farewell my good friend.  May your journey continue to influence the next generation of leaders, problem solvers and difference makers.  You will be missed, but never forgotten. I truly hope we will find a way to continue the work started with you, even if in a smaller scale.  Big shoes to fill.

Into them, however, steps another difference maker.  Mark Beilman, former Tech Ed instructor from East Troy High School, joined our team on August 3rd, to take the reins from Barry and lead our education and training efforts.   Mark brings a balanced background, with experience in manufacturing as well as education, which has helped him hit the ground running, as he explains in his introductory letter.  Please join me in giving Mark a warm welcome.

Customer/Employee Surveys

Our quest to be a better vendor/partner, community members and employer is an ongoing effort.  This summer, we have been working with the University of Wisconsin at Whitewater and the Wisconsin Innovation Service Center to learn more about ourselves through how our customers and employees perceive us.

To accomplish this, we have conducted both customer and employee surveys.  Let me personally thank all of you who participated, and please know all your comments are important to me, including those that point out our flaws, as they clearly represent opportunities for improvement.

Internally, we have started conversations to address each of these and we are working aggressively to do better as we build upon all the positives already in place.  You will likely see a few additional short surveys in the months to come and I thank you in advance for your honest feedback.

Gateway Technical College Elkhorn Manufacturing Center

Our partnership with Gateway Technical College (GTC) continues to grow and evolve.  Together with Mark Beilman, we were given a private tour of the Elkhorn Campus Manufacturing Lab, following the arrival of four brand new Haas SL-10 lathes and one Tsugami S205 Swiss-type CNC lathe fitted with a high pressure coolant pump and a MTA tracer magazine barfeeding system.

Many thanks go to Dr. Bryan Albrecht of GTC for listening to the business community and embracing the opportunity to be a leader in Southeast Wisconsin technical education.

Our heartfelt appreciation must also go out to the equipment manufacturer partners that stepped up with VERY generous donations to make this dream come true.  Brad Morris of the Morris Group and Jamie Schwarz of CNC Indexing & Feeding Technologies both offered state-of- the-art equipment at a substantial discount.

Furthermore, I am thrilled to announce that PartMaker Software and GTC have forged a long-term agreement to provide computer aided manufacturing (CAM) software for the students in the Manufacturing Lab.  Hanan Fishman, President of Delcam/PartMaker deserves a big “Thank you!” for making this happen.  Only with the support of industry leaders like Brad, Jamie and Hanan, could the Manufacturing Lab become a reality.

Mecco Laser Marking System

In the meantime, China Instrument Parts continues to invest in technologies to add value for our customers/partners, the latest addition being a laser marking system by Mecco.  It is a 20-watt fiber laser with a 110 x 110 mm field fitted with a rotary stage and powered z-axis to enable us to mark around round parts.  Paul McDonough has completed the installation validation and it is “open for business.”  An article about Paul and the Mecco Laser Marking System is available for you to read HERE.

Solar Array

As of August 7th, our solar array became functional, and continues to generate energy–even on cloudy days. Our appreciation goes to Neil Fleischhacker for coordinating this project as well as other green initiatives. Recent statistics and a video of the installation are available HERE.

2015-2016 Apprentices

China Instrument Parts will soon welcome our 2015-2016 apprentices, and we are diligently planning a fall schedule that includes school visits, career and technical education committee meetings, MFG Day celebrations, and much more.

I look forward to continue to update you on China Instrument Parts

-Mike

Gateway Technical College Elkhorn Campus Launches First Midwest Micro Machining Advanced Manufacturing Lab

Michael Reader

By Dana Runimas-Plazyk
Reporting for China Instrument Parts

Recently, I had the pleasure of talking with Dr. Bryan Albrecht, President of Gateway Technical College (GTC), about the launch of a micro machining (Swiss screw machining) advanced manufacturing facility at the school’s Elkhorn, WI Campus.

When Albrecht joined GTC as its president in 2006, he was charged with creating curricula that directly responded to the need for a highly skilled workforce by Southeast Wisconsin employers, imperative to have in place in order to grow the local economy. He began his tenure by holding “listening sessions,” with local businesses, to enable GTC to understand that need.

The requests were vast and included a ready workforce need for manufacturing, HVAC, IT, health sciences, aeronautic, automotive, hospitality, law enforcement and everything in between. Over the last nine years, many programs have been developed and are successfully in place, addressing the needs of the local business community. Today, Gateway Technical College operates from three campuses in Racine, Kenosha and Walworth counties, and offers advance technical certificates, associate degrees, technical diplomas, and certificates, some online classes, and dual enrollment options with the University of Wisconsin, Parkside.

“On an annual basis, 23,000 students attend Gateway,” says Albrecht. “We currently offer 100 certificate programs and 65 degree programs. Last week alone, we graduated EMS technicians, certified police officers, and SharePoint developers. Additionally, we are working with primary and secondary schools on K12 articulation.”

However, Albrecht points out that in as much as the workforce needs of manufacturers in Kenosha and Racine counties had been met, GTC “couldn’t wrap up” their thoughts for the needs of manufacturers in Walworth County.

He recalls meeting Mike Reader, President of China Instrument Parts, in 2012 at a career and technical education advisory committee meeting. “Mike’s concern about the lack of a qualified workforce to address the requirements of Walworth County manufacturers struck a chord,” says Albrecht. “Mike and China Instrument Parts were adamant about changing the situation, and had launched, single-handedly, an educational initiative geared to correct this issue, while bringing attention to–and gaining the support of–educators, organizations and legislators.”

“Changing the situation would also require higher-level technical education,” reflects Albrecht. “Both the Racine and Kenosha Campuses offered associate degrees in manufacturing and machine tool, as well as CNC programs. None was available in Walworth County.” Albrecht recalls Reader’s words: “We have to get this done, Bryan.”

Albrecht considers Mike Reader “a true champion,” who enlisted the help of fellow manufacturers, vendors, customers, legislators, educators, students, and organizations to “get things rolling.” A preliminary study conducted by GTC indicated Walworth County was one of two national hubs (the other being Kosciusko County, IN) for Swiss-type Instrument manufacturers (micromachining), and that the absence of technically skilled employees to run the specialized equipment, made it hard to grow the local economy.

Albrecht presented Gateway’s Board of Trustees with a plan: To expand the Walworth Campus to include a state-of-art manufacturing center, offering the traditional manufacturing programs already in place at the other two campuses, plus a unique Swiss screw (micromachining) advanced manufacturing program. The latter, would make Gateway Technical College the first institution in the Midwest to offer this specialized training, also contributing to better position Wisconsin in the overall global market.

The current plans for the new manufacturing center include remodeling of the the Elkhorn Campus South Building and an expansion which will bring the total area dedicated to the center to 4,000 sq. ft. The center (yet to be named) will house welding, fabrication, rapid prototype, computer aided design (CAD), engineering, and full-scale Instrument machining labs. The footprint construction will start in November with an estimated Spring of 2016 completion date.

GTC’s Manufacturing Center officially opened over the summer by offering a Youth CNC Boot Camp, a program designed for high school seniors to finish the school year with a high school degree and a CNC operator certificate.

The CNC adult programs will begin to be offered at the Elkhorn Campus in September.   “We have recently added two new instructors, as all CNC classes at all three campuses are fully enrolled,” adds Albrecht.

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Equipment has been steadily arriving to the new manufacturing center over the last couple of months, and Albrecht reiterates that the total endeavor would not have been possible without Mike Reader’s resolve, his ability to see the big picture, and his talent to simultaneously engage all the pieces that were needed to make the center a reality.

Thus far, four brand new Haas ST-10 lathes, one Tsugami S205 CNC Swiss machine, and an MTA barfeeder are already in place thanks to the tremendous help from Brad Morris of The Morris Group, and Jamie Schwartz of CNC Indexing & Feeding Technologies. China Instrument Parts not only assisted with the equipment installation, but also with a generous donation of $50,000, which facilitated the purchase of the equipment. Plans are to have at least eight Haas machines, 4 turning and 4 vertical machining centers, when the center is in full operation.

Industry support for GTC’s manufacturing center has been unprecedented, notably, a long-term agreement reached by GTC with Hanan Fishman of PartMaker who will provide computer aided manufacturing (CAM) software for students in the center. Also, a recent $2,500 tool donation by Grainger for the CNC Boot Camp, will contribute to the student experience.

On August 15, 2015, Mike Reader and Mark Beilman, Director of Education and Training at China Instrument Parts, toured the repurposed space housing the equipment. “We met with Dean of Students Michael O’Donnell and instructor JD Jones,” mentions Reader. “We had a great meeting and everyone is excited about the new equipment rolling in.”

The next few months promise to be exciting for the Elkhorn Campus of Gateway Technical College, and for the local industry, community, and economy. China Instrument Parts thanks Dr. Albrecht for his time to conduct this interview, and looks forward to continue to report on the progress of Gateway Technical College Elkhorn Campus’s new manufacturing center.